Our tech­no­logy

Qua­lity stan­dards for tool components

Machine tech­no­logy

Qua­lity stan­dards for tool components

Qua­lity stan­dards for tool com­pon­ents A signi­fi­cant pro­por­tion of our pro­ces­sing machi­nes are con­nec­ted to each other via an auto­ma­tion cell. This allows us to use the man­ned shift peri­ods for set-​up, mea­su­ring and opti­miza­tion, whilst the work­pie­ces are pro­ces­sed accor­ding to prio­rity during the unman­ned, non-​productive peri­ods. This com­bi­na­tion and inter­lin­king of dif­fe­rent machi­ning pro­ces­ses allows us con­sider­a­bly more fle­xi­ble work­piece machi­ning, with a reduc­tion in idle times and a simul­ta­neous increase in machine run­ning times.

Many years of expe­ri­ence in hard machi­ning and elec­trode mil­ling, com­bi­ned with 5‑axis mil­ling tech­no­logy, make it pos­si­ble for us to com­bine com­plex con­tour areas in order to achieve goals in fewer working steps. Our machine and sys­tem ope­ra­tors and work pre­pa­ra­tion spe­cia­lists ensure smooth through­put and high-​quality stan­dards for finis­hing the mold inserts and tool components.

Machi­nery

CNC mil­ling

 
01

Hermle C 40 U 2x
Hermle C 800 V 2x
Röders RXP 800 DS
Röders RFM 1000
Fehl­mann Pico­max Versa 825
with PCam robot

Die-​sinking EDM

 
02

Zim­mer & Kreim Genius 850, 750 NOVA and 2x 700
Com­plete with con­nec­tion to Cha­me­leon pal­le­tiza­tion
Trans­clean
Exe­ron EDM 312 with AWEX EDM 100/​5

Grin­ding

 
03

Jung JF 520
Jung JF 625 2x
Jung J 630 D 
Ziersch Z 510

Mea­su­ring

 
04

Zeiss Con­tura G2 700
Zeiss Eclipse CNC
Pro­file pro­jec­tor
Mea­su­ring microscope

CAD/​CAM

 
05

Creo Ele­ments /​ Direct Mode­ling /​ 3D
Top-​Solid /​ 3D
DCAM Expert
NC pro­gramming sys­tem:
Auto­desk Power­Mill
Auto­desk PowerShape

Tur­ning

 
06

Wei­ler E 30 cycle-​controlled
Wei­ler Con­dor
Wei­ler Primus

Wire-​cut EDM

 
07

PCam­Ro­bo­Cube Auto­ma­tion
FANUC Robo­cut Alpha 1iE 2x
FANUC Robo­cut C600iA
FANUC Robo­cut C600iB
FANUC Robo­cut C400iB
MADRA-​EDM BT‑3 ATC start hole
dril­ling machine

Laser tech­no­logy

 
08

Sisma laser mar­king sys­tem
Trumpf Tru­Pulse 203 laser wel­ding sys­tem
Sisma SWT 150 open laser wel­ding system

Tech­ni­cal center

 
09

Arburg 320 C 600 – 250

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